Power-to-X and and technologies for the material use of CO₂

The ready availability of renewable electrical energy means that the chemical and energy sectors will increasingly merge in the future. This is because the redox equivalents generated in power-to-x processes can be used for synthesis. Fraunhofer IGB is building the Electrolysis Test Platform ELP at the Fraunhofer location in Leuna and the Hy2Chem scale up platform for chemical synthesis with regenerative hydrogen so as to be able to depict – as in other areas – new technological developments right up to the demonstration scale.

The ready availability of renewable electrical energy means that the chemical and energy sectors will increasingly merge in the future as the redox equivalents needed for the synthesis based on CO₂ as feedstock can directly be utilized in power-to-X processes.

From catalysts and electrode materials to multi-step synthesis processes

Developments on electrochemical catalysts, electrode materials and finally entire systems are taking place at the institute, as well as the coupling of these technologies with additional synthesis processes.

Power-to-X-to-Y: from CO₂ to C₁ intermediates to complex C compounds

In this way, complex molecular structures can be generated elegantly from the electrochemically produced C₁-derivatives methanol, formic acid or formaldehyde using biotechnological processes. This power-to-X-to-Y concept, defined at the institute, has already been successfully demonstrated in the EU project Celbicon or within the ongoing Fraunhofer-internal lighthouse project ShapID.

Large scale demonstration at Fraunhofer Hydrogen Lab Leuna

The ongoing expansion of the Hydrogen Lab Leuna by the Hy2Chem scaling platform for syntheses with regenerative hydrogen and their integration into Fraunhofer CBP will also enable future technology developments in this area up to demonstration scale.

For the sustainable electrosynthesis of basic chemicals with electricity from renewable energies, we develop catalysts and suitable electrodes, electrolysis processes and apparatus.

In the Fraunhofer lighthouse project "Electricity as a Raw Material", for example, Fraunhofer IGB has developed a one-stage process that can produce ethene electrochemically in just one process step.

In the EU project Celbicon, we use electrocatalysis to produce methanol from CO₂, which is used as a substrate for fermentation.

An electrolysis cell, in which hydrogen peroxide can be produced from water and air using only electrical energy, is already available as a prototype at the IGB.

Fraunhofer IGB is extending the power-to-X approach to the power-to-X-to-Y concept, in which the intermediates synthesized from CO₂ are further processed in coupled chemical and biotechnological processes to more complex and higher-value products. These processes can be used to develop synthesis routes for a wide range of high value-added chemical products, based on the use of CO₂ as a primary feedstock. In this way, the much needed path to an era of independence from fossil resources is being paved.

In the EU project Celbicon, for example, we have produced methanol from CO₂ by electrocatalysis, which is used as a substrate for fermentation.